On mechanically-controlled flats, it is necessary to join the front and back needle bed cam-plates with a bow or bridge in order to drive the cam-carriage as a single unit. However, the traversing bow necessitates an unbalanced diversion of the yarn path down to the needles. This in turn produces unbalanced yarn tension, depending on whether the cam carriage is traversing towards or away from its yarn supply.
On some of the latest electronically-controlled power flats, the bow has been eliminated by driving the front and back needle bed cam-plates separately but in unison, thus giving the cam carriage an open construction. Additionally, the yarn carriers are no longer mechanically connected to the cam-carriage and are each individually driven. They need not be synchronised with the carriage traverse. A yarn carrier can be selected either for knitting, plating or laying-in. Precise placing is achieved both for selvedge shaping and intarsia, where swing yarn carriers are no longer needed (Chapter 19, Tsudakoma).
Direct yarn feed is often used on hand flat machines as it allows weak yarns to be knitted because the yarn is supplied directly down from the centrally-positioned yarn tensioner to the reciprocating yarn carrier, so that the tension is kept fairly constant at a minimum level. With this arrangement, the carrier must always remain on one side of the carriage bow, for example on the right, and not pass underneath it, as the yarn path would be disturbed. Yarn carriers can therefore only be collected and left by the carriage at the right side of the machine so that only double course striping can be produced. The pick-up device for the yarn carrier is located on the outside of the low bow.
Indirect yarn feed is used on power flat machines, and is characterised by a high carriage bow passing over the carrier bars, with the yarn path parallel to them, from guide eyes at the end of the machine to the yarn carriers. The yarn is deflected in its downward path from the yarn tensioners across to the guide eyes, thus increasing the tension on the yarn and tending to cause fluctuations depending upon whether the carrier is traversing away from, or towards, the yarn guide eye end of the machine. However, it does enable the yarn carrier to be picked up or left on either side of the machine, using plungers that operate down onto the carrier blocks from the underside of the carriage bow.
Was this article helpful?